ProFluxx GmbH is a privately owned design engineering company that specialises in electrical machines.
We are located in Ingolstadt, a town in the South German state of Bavaria. Our primary focus is synchronous machines in the range of 20kW to 20MW. We however also support other machine types like asynchronous machines, reluctance motors and other elements of rotating machines like rotor dynamics.
The core of our business is centered on productive partnerships with our customers. ProFluxx is able to lend expertise in state of the art development of new machines and optimisation of pre-existing designs. The scope of our involvement typically includes support from concept generation, design for manufacturing, prototype development and production release. Through modular design we carefully tailor an approach for both low and high volume products which match the end-user application design requirements while ensuring that the customers’ product quality and cost needs are fulfilled.
Using our experience with combustion engine manufacturers, it is ensured that the resultant products are in line with market demands for robustness e.g. for Grid Code compatibility.
With the implementation of thorough flow and thermal studies, we fulfill not only average temperature rise requirements but also ensure that hotspots are within acceptable bands.
ProFluxx is capable of developing products with market-leading efficiency at acceptable cost levels.
Applications and Experience
The design team consists of specialists with backgrounds in design and manufacturing, who bring valuable experience in alternators for applications such as:
- Power Plants
- Hydro Power
- Test Cell
This enables us to address a broad scope of requirements where the following are concerned:
- System Integration Experience
- Grid Code Compatibility
- Computer Modelling and Simulation
- Superior Efficiency Design
- Unstable and volatile grid applications
- Vibration Resistance
- Advanced Cooling Design
- Peak-load optimisation
- Marine classifications ( DNV, LROS, ... )
Every customer presents a unique challenge. We work to ensure that the solution we provide is optimal within the scope. The spectrum of services we offer include:
- Magnetic circuit calculations
- EM design FEA
- Target Reactances, Flux Densities and Current Densities
- Overload capabilities
- Power Density
- 3D modelling
- Mechanical FEA
- Manufacturing Drawings
- Robust Design (Vibration proved design)
- Dimensioning and Material Specifications
- Airflow CFD Analysis and Thermal Design
- Hotspot minimisation
- Fan Design
- Modular concepts
- Optimisation of product costs
- Design Upgrade of existing alternators (e.g. Grid Code Compliance)
- Product Manufacturing Process Optimisation
- Power Density increase
- Efficiency Optimisation
- Integrated Product Design
- Design for special applications
- Optimisation of insulation system
Validation and Test Planning (DVP&R)
- Mechanical design
- Electro magnetic design
- Thermal design
- Design For Six Sigma
- Risk analysis (e.g. DFMEA, 9 Box Risk Assessments)
- Root Cause Analysis (RCA)
- System Integration
- Product Training
- Customer Spec. Review
- Part cost optimisation
- Design Maintenance in aftersales support
- Supervision & Expediting
- Test cell expertise
To apply for permanent and contract positions in electromagnetic design, mechanical design and thermal design please refer to our contacts section.
Applications for internships, masters and bachelor thesis are also welcome.
Paradeplatz 5 ½
Directions on Google Maps
Dr. Andreas Biebighäuser
Electro Magnetic Design Lead
Phone: +49(0) 176 / 2136 7538
Dominic Arulsamy, MSc
Mechanical Design Lead
Phone: +49(0) 176 / 2136 4373
Paradeplatz 5 ½
Telefon: +49(0) 176 / 2136 7538
Dr. Andreas Biebighäuser, Dominic Arulsamy
VAT Identification Number:
District Court Ingolstadt, HRB 7454
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